Ballon forming machine "BF-208-300"

Ballonformmaschine BF 208-300

The BF-208-300 sets new standards in the cost-effective production of balloons. A number of balloons can be reproducibly produced in succession with a single insertion of the tube. The BF-208-300 can be equipped with a second balloon forming unit to increase productivity.

Balloon Forming Machine "BF-209"

BF-209

The BF-209 sets new standards in the cost-effective production of balloons. A number of balloons can be reproducibly produced in succession with a single insertion of the tube. The BF209 can be equipped with a second balloon forming unit to increase productivity.

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The BF-209 allows reproducible processing of longer tubes for the first time. This enables cost-effective production of large quantities of different balloons. A number of balloons are produced from one tube in a continuous process. After blowing the balloon, the balloon is automatically unloaded and at the same time a new tube piece is drawn into the mold. This process can be repeated up to a hundred times after a one-off setting. The length of the chain is essentially defined by the balloon process, and is generally in the region of 4-100 balloons per tube.


The mold of the BF-209 is heated by means of infrared heating, which enables quick and precisely reproducible heating of the balloon mold. The infrared heating of the BF-209 is arranged radially around the balloon mold, enabling temperatures up to 300°C.

 

The useful length of the balloon mold can be extended in 25 mm intervals, so that balloons with an overall length of up to 60 mm and a diameter of up to 50 mm can be manufactured as standard, without any modification to the balloon forming machine. The balloon mold of the BF-209 can be exchanged quickly and easily at any time. Balloon molds made from different materials such as glass, metal and plastic can be used. This allows specific utilization of the advantages of the respective balloon molds and guarantees a high level of flexibility in the balloon process with just one machine, depending on the relevant requirements.


Material is drawn out of the balloon cones during the process by the two individually controlled, programmable stretching units; this results in a smaller wall thickness and additional tapering of the balloon sleeves. In addition, the BF-209 has a long stretching unit, which enables automatic loading and unloading of the balloons. It is thus possible to produce a number of balloons in a continuous process without an operator.


The software complies with the requirements of EN 13485 and the FDA and is adapted to the requirements of medical technology production. Program management, personnel management, a logbook and history are therefore already integrated into the program.

Technical Data:
 
Balloon materials: PA, PET, PU,...
Balloon mold size: Diameter from 1 to 50 mm
Balloon length:

Standard 75 mm heating length Extension of 75- 275 mm in 25 mm

sections possible (specify desired length when ordering).

Balloon molds : Metal, glass and plastic, closed mold, change time < 1min
Heating:

Infrared 600 W controlled by IR sensor, (1200W for the twin version).

Temperature 30- 300°C.

Cooling: Air
Mold pressure:

Electronic pressure controller 30 bar (50 bar optional). 4 mm tube for

external supply.

Drawing units:

Two programmable stretching units with 300 mm upward stroke and

500 mm downward stroke. Automatic pneumatic hose clamp on

the drawing units.

Control: Controlled over Windows PC by including software.
Dimensions without PC:

(L/W/H) 860 x 530 x 1800 mm, Weight: 120 kg

Housing: Clean room-compliant design, top made of stainless steel.
Supply:

110-230V 50/60 Hz 1000W approx. consumption 0.5KW/h,

USB-Interface. Compressed air 6-8 bar filtered, 

approx. 100 l/min (intermittent), 6 mm OD

Scope of delivery: Basic unit, Software, Dongle, Operating Instructions English.
Accessories:

PC-Win 7/8 for programming, second balloon unit to

increase productivity.

Miscellaneous: Special sizes and customizations on request.

 

All specifications arsubject to change without notice.

Cutting Mashine "AC30"

AC 30 mit Haspel und Laptop AC 30 mit Haspel und Laptop mit Tisch AC 30 mit Haspel schwenkbar Laptop und Tisch

The AC30 was developed for the cutting of different types of tubes of different lengths and diameters.The cutting of extremely soft tubes and tubes with low inherent stability is no problem with the AC30. Thanks to the precise guidance of both blade and tube, the cutting edges are at right angles, the tube remains in its original shape and the length of the tubes remains constant after the process is complete.

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With the AC30 it is possible to cut tubes with a diameter of approximately 1 mm ranging up to about 30 mm. The machine has been developed for cutting tubes made from all standard materials. It is PC controlled and whit the software, which is included; you can program the length, number of pieces, speed and acceleration. Because there is a user account control you can decide which user can create, delete or change programs. It is also possible to use the AC30 without a PC, the last used program is always stored in the machine.


The tube is fed by a strong band feeder, which contact pressure could adjust by a regulator. So the form of the tube is widely the same. The feeding speed could be adjusted over a wide range, so all types of tube could be fed exactly. The tube is guided by a bushing that is changed in a few seconds. Whit one bushing could be covered a range of about 5 mm. The blade is fast and easy to change.


The machine is totally closed, so that it is practically impossible to injure someone. The AC30 complies with CE regulations.

Technical Data:  
Materials: All standard materials - PA, PE, PU, PTFE,…
Tube diameter: Can be set 1-30 mm over bushing.
Tube guidance: Replaceable bushing.
Length: Freely programmable from approx. 0.5 mm- 50 m, in 0.01 mm steps.
Reproducibility: Is determined by length, material and feeding of the tube. Typically 1%.
Drive: Pneumatic linear ball track.
Knife block:

Industrial razor blade: 60,0 x 22,2 x 0,13 mm,
Staple fiber blade: 117,5 x 15,7 x 0,88 mm.

Control: Controlled over Windows PC by including software.
Inputs: Length, number of pieces, speed, acceleration, set,...

Dimensions
without PC:

(L/W/H) 452 x 340 x 318 mm, Weight: 22 kg

Housing: Clean room-compliant design, top made of stainless steel.
Supply: 110-230V/ 50-60 Hz; 300W; 4 mm AD compressed-air hose 6-8 bar filtered, consumption approx. 0.06l/cut.
Scope of supply: Basic unit, 2 blades, Software, Dongle, Operating Instructions in English.
Accessories:

Mounting for guide bushings for other diameters, Knife block for other

blades, PC-Win 7/8 for programming.

Miscellaneous: Special sizes and customizations on request.

 

All specifications arsubject to change without notice.

Cutting mashine "C-30"

Schlauchschneidmaschine C 30

The C30 was developed for the manual cutting of different types of tubes of different lengths and diameters. The cutting of extremely soft tubes and tubes with low inherent stability is no problem with the C30.

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Thanks to the precise guidance of both blade and tube, the cutting edges are at right angles, the tube remains in its original shape and the length of the tubes remains constant after the process is complete. The C30 is characterised by it´s easy handling and quick operating procedure. With the C30 it is possible to cut tubes with a diameter of approximately 1 mm ranging up to about 30 mm. The cutting process usually lasts about 2 seconds; the complete cutting process depends on the length and quality of the tube.


The tubes to be cut are guided through guide bushing, which can be replaced easily. With one guiding bush, ranges of 5 mm are covered on average. The cutting blade is easy and quick to replace. Operation of the C30 is by means of pneumatic foot pedal, which can be set up at a distance of up to 3 m from the C30.


Due to the completely closed metal housing and the length of the cutting bushing, injury from operating the cutting process can be practically ruled out. The tube cutter corresponds to the operational safety regulations and CE directives.

Technical Data:  
Materials: All standard materials - PA, PE, PU, PTFE, Silicone, …
Tube diameter: Can be set 1-30 mm over bushing.
Tube guidance: Replaceable bushing.
Length: Mechanical stop up to 2 m, other lengths available by request.
Reproducibility: Is determined by length, material and feeding of the tube. Typically 1%.
Drive: Pneumatic linear ball track
Knife block:

Industrial razor blade: 60,0 x 22,2 x 0,13 mm,
Staple fiber blade: 117,5 x 15,7 x 0,88 mm.

Dimensions
without stop:

(L/W/H) 380 x 290 x 270 mm, Weight: 9.5 kg

Housing: Clean room-compliant design, top made of stainless steel.
Supply:

Cutting unit with foot pedal, stop bracket with measurement unit (2 m),

connection tube. 4 mm AD compressed-air hose 6-8 bar filtered,

consumption approx. 0.06l/cut.

Scope of delivery: Basic unit, 2 blades, Operating Instructions in English
Accessories:

Mounting for guide bushings for other diameters,

Knife block for other blades.

Miscellaneous: Special sizes and customizations on request.

 

All specifications arsubject to change without notice.

Cutting machine "C-100"

C-100 Info.JPG

The C100 was developed for the manual cutting of different types of tubes of different lengths and diameters. The cutting of extremely soft tubes and tubes with low inherent stability is no problem with the C100.

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Thanks to the precise guidance of both blade and tube, the cutting edges are at right angles, the tube remains in its original shape and the length of the tubes remains constant after the process is complete. The C100 is characterised by it´s easy handling and quick operating procedure. With the C100 it is possible to cut tubes with a diameter of approximately 1 mm ranging up to about 100 mm. The cutting process usually lasts about 3 seconds; the complete cutting process depends on the length and quality of the tube.


The tubes to be cut are guided through guide bushing, which can be replaced easily. With one guiding bush, ranges of 5 mm are covered on average.

Due to the completely closed metal housing and the length of the cutting bushing, injury from operating the cutting process can be practically ruled out. The tube cutter corresponds to the operational safety regulations and CE directives.

Technical Data:  
Materials: All standard materials - PA, PE, PU, PTFE, Silicone, …
Tube diameter: Can be set 1-100 mm over bushing.
Tube guidance: Replaceable bushing.
Length: Mechanical stop up to 2 m, other lengths available by request.
Reproducibility: Is determined by length, material and feeding of the tube. Typically 1%.
Drive: Pneumatic linear ball track

Dimensions
without stop:

(L/W/H) 1005 x 455 x 460 mm, Weight: 45 kg

Housing: Clean room-compliant design, top made of stainless steel.
Supply:

110-230 V/ 50-60 Hz; 300 W, connection tube 6 mm AD compressed-air

hose 6-8 bar filtered.

Scope of delivery:

Basic unit, 2 blades, stop bracket with measurement unit (2 m), Operating Instructions in English.

Accessories:

Mounting for guide bushings for other diameters.

Miscellaneous: Special sizes and customizations on request.

 

All specifications arsubject to change without notice.

Cutting machine "Cut Box"

Schneidemaschine Cut Box Waagrecht CUT Box Senkrecht Cut-Box mit Winder 230.JPG

The Cut Box was developed for the cutting of different types of tubes of different lengths and diameters. The cutting of extremely soft tubes and tubes with low Inherent stability is no problem with the Cut Box. Thanks to the precise guidance of both blade and tube, the cutting edges are at right angles, the tube remains in its original shape and the length of the tubes remains constant after the process is complete.

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With the Cut Box it is possible to cut tubes with a diameter of approximately 0.5 mm ranging up to about 10 mm. The machine has been developed for cutting tubes made from all standard materials. It is PC controlled and whit the software, which is included; you can program the length, number of pieces, speed and acceleration. Because there is a user account control you can decide which user can create, delete or change programs. It is also possible to use the Cut Box without a PC, the last used program is always stored in the machine.


The tube is fed by a feed roll, which contact pressure could adjust by a regulator. So the form of the tube is widely the same. The feeding speed could be adjusted over a wide range, so all types of tube could be fed exactly. The tube is guided by a bushing that is changed in a few seconds. Whit one bushing could be covered a range of about 5 mm. The blade is fast and easy to change.


The machine is totally closed, so that it is practically impossible to injure someone. The Cut-Box complies with CE regulations.

Technical data:  
Materials: All standard materials - PA, PE, PU, PTFE, silicon…
Tube diameter: Can be set 0.3 to 10 mm over bushing.
Tube guidance: Replaceable bushing.
Length: Freely programmable from approx. 0.5 mm - 50 m, in 0.01 mm steps.
Reproducibility:

Is determined by length, material and feeding of the tube.

Typically 1%.

Drive:

Electro-mechanical design

Control: Controlled over Windows PC by including software.
Input: Length, number of pieces, speed, acceleration, ...

Dimensions without PC:

(L/W/H) 330 x 300 x 130 mm, Weight: 6.5 kg
Raise up high about 300 mm.

Housing: Clean room-compliant design, top made of stainless steel.
Supply: 110-230V/ 50-60Hz; 24V/70W, USB-Interface.
Scope of delivery:

Basic unit, power supply, 2 blades, Software, Dongle,

Operating Instructions in English.

Accessories:

Mounting for guide bushings for other diameters, winder, Knifes,

PC for programming.

Miscellaneous: Special sizes and customizations on request.

 

All specifications are subject to change without notice.

Cutting Mashine CUT-MT

CUT MTP und MT CUT MT 2017 Schlauchschneidemaschine Cut MT-P

The Cut MT was developed for cutting several hoses at the same time, manually. In its development, we paid special attention to the exact placement of hoses, in the developement. The placement from the hoses, makes it possible to cut soft and long hoses. The precise knife and hose guidance is made for right angles at the cutting edges. The hose will retain its original shape.

 

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The Cut MT is a simple machine that is perfectly suited for its task of shortening long hoses precisely. When the hoses are inserted and clamped, the carriage is used to place the hoses in the grooves almost without tension. After complete insertion, the knife, which can be set freely regarding its angle, will cut all hoses at the same time. Due to its simple operation, the machine can easily be operated by a single employee. Hose size must be indicated when ordering.

Technical Data:  
Materials: All common materials such as PA, PE, PU, PTFE, Silicone,…
Tube diameter: According to customer's wishes.
Tube guidance: Grooves
Length: Mechanic stop up to 2.5 m, Different lengths as desired.
Reproducibility: Determined by length, material and supply of the tube; Typically 1%
Knife: On linear guidance, optinal rotatable 0-90° and pneumatic drive.
Length settings: Mechanic stop up to 2.5 m, Different lengths as desired
Blade: 60/19/0.13 mm
Dimensions:

L/W/H: 570 x 320 x 160 mm; Weight: 10 kg 

The Size depends on the diameters of the tube.

Scope of supply: Basic unit, 2 blades, operating instructions English.
Accessories: Blades.
Miscellaneous: Special sizes and customizations on request

 

All specifications arsubject to change without notice.

Tube Extending Device "GEMINI"

Gemini

The two axes on the GEMINI enable a multitude of different applications. E.g. two-sided tapering of tubes for the manufacture of large balloons with reduced necks. Stretching of long tips and forming of graduated catheters are also possible.

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The GEMINI is controlled by means of the supplied software, which enables virtual representation of the executed process. This means that complex processes can be implemented quickly and easily. The tube is manually inserted and held by a quick-acting clamp fixture, which can be used over a large diameter range. 

 

The infrared heating enables an adjustable constant energy transfer, which heats the tube equally both inside and out; this results in uniform stretching of the molecules in the tube, so that burning of the tube is excluded. The result is uniform stretching over the complete tube diameter.

 


The housing of the GEMINI has been specially designed for use in clean rooms. The use of compressed air has been dispensed with, and the machine has been largely encapsulated. The stainless steel surfaces of the housing are easy to clean.

 

Technical Data:

 

Materials:

All standard materials – PA, PUR, PTFE, PET, …

Drive:

2 independently controlled axes, programmable speed and track

Length of travel: 500 mm on each side
Heating: 2 bright infrared emitters of 100 watts each
Tube diameter

Standard: 0.5-8 mm, other sizes optionally available

Control:

Programming via Windows PC with the enclosed software.

Dimensions without PC: (L/W/H) 1780 x 560 x 170 mm, Weight: 90 kg
Housing:

Clean room-compliant design, top made of stainless steel.

Connection: 110-230V/ 50-60Hz/ 300W, USB-Interface.
Consumption: < 0.1 KW/h
Scope of delivery:

Machine, Software, Dongle, Operating Instructions in English.

Accessories: PC-Win 7/8 for programming.
Miscellaneous: Special sizes and customizations on request.

 

All specifications arsubject to change without notice.

Welding Mashine "HS-IR4"

Schweissmaschine IR 4

IR4 Welding-Device for welding of Hypotubes and Sideports.

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Technical Data  
Heating: IR 2 x 50 W emitters
Temperature control: Thermocouple, output control
Cooling: Air
Dimensions: (L/W/H) 250 x 300 x 140 mm, Weight: 10 kg
Housing: Clean room-compliant design, top made of stainless steel.
Connection: 110-230 V/ 50-60 Hz /300 W, Compressed air hose 6-8 bar filtered.
Miscellaneous: Special sizes and customizations on request.

 

All specifications arsubject to change without notice.

Tipforming Mashine "HS-IR5"

HS-IR5

The IR5 can be used to form plastic tips from 0.5 – 7.0 mm diameter. The IR5 can also be used for welding catheter shafts and tips of balloon catheters.

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The IR5 has been developed for forming plastic tips with a diameter of 0.5-7 mm. Optimum adaptation to your production can be achieved by quickly and simply changing between different molds, such as glass, metal and plastic molds. The IR5 enables forming of open and closed tips. In addition, the IR5 is an ideal welding machine for catheter shafts and tips of balloon catheters.

 

The IR5 is loaded manually. The tube is inserted into the slide. The tube is clamped and the freely programmable sequence is started by pressing the start key. The following parameters can be entered: Power, start position, tip length, speed and cooling temperature. The process can also be adapted to new requirements in the machine program.

 

The mold is heated by 4 radially arranged IR emitters. It is thus possible to change the mold without the need for readjustment. The mold is exchanged together with the complete mold holder. The time taken is typically << 5 min. The IR sensor is recommended if the temperature can be measured at the tip of the mold (if no through-loading is necessary).

 

Technical Data:  
Materials: All standard materials, ...
Tube diameter: 0.5 to 7 mm
Tube clamping: Pneumatic
Tube guidance: Exchangeable guide bushings
Mold holder: Quick-change aluminium holder for mounting glass, metal and plastic process molds
Length adjustment: Feed programmable in length and speed
Heating: IR 4 x 50 W emitters Temperature up to 300°C
Temperature control:

Thermocouple, output control

Option: Infrared sensor

Cooling: Air
Dimensions without PC: (L/W/H) 400 x 250 x 140 mm, Weight: 9.4 kg  
Housing: Clean room-compliant design, top made of stainless steel.
Connection: 110-230 V/ 50-60 Hz /250 W, Compressed air hose 6-8 bar filtered.
Scope of delivery:

Machine, with thermocouple control and mold holder.

Software, Dongle, Operating Instructions in English.

Accessories: Molds for other diameters, water cooled system, PC-Win 7/8 for programming.
Miscellaneous:        Special sizes and customizations on request.

 

All specifications are subject to change without notice.

"Take-up Unit 500"

Aufwickeleinheit info.JPG Aufwickler vorne.JPG

The Take up Unit 500 is a reliable aide to cut tubes, cables and wiring.

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The Take up Unit 500 makes it possible to roll up all cable roller, tube roller and wiring self-sufficient and a unstrained. Between an width from 160 mm and an roller diameter of 500 mm. The infeed is controlled with an compensator, this realizes an individual adaption to each tube or cable possible. With the knob on the forefront it is possible to set up the engine speed continuous.

Technical Data:  
Materials: All standard roller
Roller Width: about 160 mm or customization on request
Roller Diameter: about 500 mm or customization on request
Speed:

about 15 m per minute (depending on roller width). It is possible

to set up the engine speed at the knob on the forefront.

Dimensions:

(L/W/H): 400 x 400 x 450 mm. Weight: 10 kg

Housing: Clean room-compliant design, top made of stainless steel.
Supply 110-220V/ 50-60 Hz; external power supply 24V/5A
Scope of delivery: Basic unit, external, power supply, Operating Instruction English
Accessories Heat resistant VA-rolls, roller, …
Other Special sizes and customizations on request.

 

All specifications arsubject to change without notice.

Winder

Haspel 500 Haspel Serie Haspel 1000

The Winder is a reliable aide to cut tubes, cables and wiring.

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The Winder makes it possible to roll down all cable roller, tube roller and wiring. Between a width from 150 mm and 500 mm, 600 mm or 700 mm and a weight up to 30 kg. It is possible to adapt the Winder on the carried roller in a few seconds.

Technical Data:  
Materials: All standard roller,wiring,...
Roller Width:

HA500: from 150 mm up to maximal 500 mm
HA600: from 150 mm up to maximal 600 mm
HA700: from 150 mm up to maximal 700 mm

HA1000: from 200 mm up to maximal 1000 mm
or customization on request

Feed Manual
Speed:

Controlled by break

Dimensions, (without rolls):

HA500: L/W/H: 520 x 520 x 200 mm. Weight: 10 kg

HA600: L/W/H: 670 x  670 x 330 mm. Weight: 15 kg

HA700: L/W/H: 770 x 770 x 330  mm. Weight: 20 kg

HA1000: L/W/H: 1005 x 1005 x 850  mm. Weight: 35 kg

Scope of delivery: Basic unit, Operating Instruction English.
Supplies:

Heat resistant VA-rolls, roller,…

Miscellaneous:

Special sizes and customizations on request.

 

All specifications are subject to change without notice.

"Winder 230"

Winder 230 Winder Serie Winder manuell

The Winder 230 is a reliable aide to cut tubes, cables and wiring.

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The Winder-230 makes it possible to roll down all cable roller, tube roller and wiring self-sufficient and a unstrained. Between an width from 100 mm and 230 mm and a weight up to 30 kg. It is possible to adapt the Winder 230 on the carried roller in a few seconds. The infeed is controlled with an compensator, this realizes an individual adaption to each tube or cable possible. With the knob on the forefront it is possible to set up the engine speed continuous.

Technical Data:  
Materials: All standard roller
Roller Width: about 100 bis 230 mm or customization on request
Speed:

about 10 m per minute (depending on roller width). It is possible

to set up the engine speed at the knob on the forefront.

Dimensions:

(L/W/H): 320 x 650 x 380 mm. Weight: 8.2 kg

Housing: Clean room-compliant design, top made of stainless steel.
Supply 110-220V/ 50-60 Hz; external power supply 24V/5A
Scope of delivery: Basic unit, external, power supply, Operating Instruction English
Accessories Heat resistant VA-rolls, roller, …
Other Special sizes and customizations on request.

 

All specifications arsubject to change without notice.